• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Method of manufacturing a panel (9) of mortar or concrete, useful for manufacturing and panel thus obtained, where said panel (9) is reinforced with glass fiber and has a thickness equal to or less than 15 mm and which comprises the particularity of to be manufactured by means of a frame (1) that allows a threaded bushing (8) to be embedded in the panel (9) during its manufacturing process. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2638830A1
    申请号:ES201730910
    申请日:2017-07-08
    公开日:2017-10-24
    发明作者:José Fernando TÓRTOLA BONO
    申请人:Corpus Consulting & Services Sl；
    IPC主号:
    专利说明:

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    Manufacturing process of a mortar or concrete panel, panel manufacturing tool and product thus obtained.
    The invention, as indicated in the statement of the present specification, refers to the fabrication of a fiberglass reinforced mortar or concrete panel, a fabrication tool that is shaped as a frame for the fabrication of the panel, as well as the concrete or mortar panel reinforced with fiberglass comprising, inserted inside, at least one threaded bushing.
    FIELD OF THE INVENTION
    The present invention falls within the construction sector, specifically, in the field of production of fiberglass reinforced concrete or mortar panels from prefabricated elements.
    STATE OF THE TECHNIQUE
    At present, and with reference to the state of the art, it should be noted that prefabricated panels are widely known and used in the field of construction. These prefabricated panels comprise, in their majority, own elements configured to facilitate their anchorage. However, none of them contain at least one threaded bushing inserted during its manufacturing process since, to date, there are no known fiberglass reinforced mortar or concrete panels in thicknesses equal to or less than 15 mm that comprise threaded bushes inserted, since, with these thicknesses, the known panels tend to have weak mechanical properties, breaking down in the case of wanting to place a threaded bushing inside.
    Therefore, a new procedure for inserting threaded bushings into a concrete or mortar panel reinforced with fiberglass at reduced thicknesses (equal to or less than 15 mm) is necessary during its manufacturing process to obtain a concrete panel or mortar reinforced with fiberglass.
    EXPLANATION OF THE INVENTION
    It is an object of the present invention, according to the statement of the present specification, a manufacturing process of a mortar or concrete panel comprising the insertion, in an innovative way, of at least one threaded bushing in a concrete or mortar panel reinforced with fiberglass so that all the bushings are located in their correct location, so that they can configure a multitude of options to geometrically position the caps in the panel, to facilitate their subsequent installation or fixation to a structure, providing properties and installation possibilities hitherto unknown, by leaving threaded bushings inserted in the panel during its production, as these properties and possibilities are unique and different from the panels known in the market in thicknesses equal to or less than 15 mm and large in size, since they result in a panel obtained that, for its fixation or installation to a structure, does not need It is necessary to insert bushings, plugs or other elements afterwards, once the panel has been manufactured. This object is achieved with the characteristics described in the claims attached to this specification.
    More specifically, the process of the invention comprises the use of a tool for
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    fabrication or frame (in the present specification, the fabrication tool and frame will be used interchangeably to refer to the same object) composed of metal elements with the correct mechanical properties to support the production, curing, demolding and transport of concrete or mortar panel fiberglass reinforced. This frame is designed according to the geometric shape of the panel and is composed of a plurality of tubes that, at their ends, comprise welded pieces in a "U" shape so that they are inserted perpendicularly, thus forming the frame with the desired geometric shape .
    A plurality of elements are fixed on the tubes that make up the frame, which are composed of a "U" shaped piece containing a threaded tube, in which a screw with the desired length and metric is screwed, to which, on the opposite side of the head of said screw, a threaded bushing is screwed in, so that it is inserted into the panel.
    Thus, the "U" shaped pieces can be fixed at any point of the tubes that make up the frame, and thus achieve the desired configuration and location of the threaded bushings. In the same way, the tubes that make up the frame will be movable with respect to other tubes, until the desired measures are achieved.
    Once the frame is configured with the indicated elements, elements in the form of an open tube are fixed in its outer longitudinal part, which will have the support and leveling functions of the frame to the table or production mold so that the threaded bushings are in the desired plane with respect to the face of the panel, so that the bushings and the face of the panel are two parallel planes. These elements have attached tubes with internal thread with the desired metric, to which screws with the established length are screwed and with a flat base at the opposite end of its head to perform the functions of securing and leveling the frame through the turns of the screws, whether ascending or descending. The number of fasteners that each frame must contain will be calculated according to the size of the frame.
    Once the frame has been set up and developed, it is placed and fixed to the table or production mold. Once this is done, the fiberglass reinforced concrete or mortar panel is produced.
    When the panel has cured and its demoulding can be carried out, the frame is lifted, from lifting elements of the frame, by unmolding the panel and transporting it to the collection area. There! We proceed to unscrew the screws that have the threaded bushings at their end, producing the separation between the frame and the panel, leaving the bushings contained in the latter and obtaining the panel object of the present invention.
    Throughout the description and claims the word "comprises" and its variants are not intended to exclude other technical characteristics, additives, components or steps. For those skilled in the art, other objects, advantages and characteristics of the invention will be derived partly from the description and partly from the practice of the invention. The following examples and drawings are provided by way of illustration, and are not intended to restrict the present invention. In addition, the present invention covers all possible combinations of particular and preferred embodiments indicated herein.
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    Next, a series of drawings that help to better understand the invention and that expressly relate to an embodiment of said invention that is presented as a non-limiting example thereof is described very briefly.
    FIG. 1 shows a perspective view of the fabrication tool of the fiberglass reinforced mortar or concrete panel, object of the present invention, together with its main elements.
    FIG. 2 shows a detailed view of a tube (2) of the frame (1) of the fabrication tool of the panel of the invention, which includes two pieces welded in "U" (21), one at each end of the tube (2).
    FIG. 3 shows a detailed view of a piece of tube with internal thread (3), a screw (41) suitable to be accommodated in the threaded tube (3) and a threaded bushing (8).
    FIG. 4 shows a "U" piece comprising, welded, a tube with an internal thread (3) suitable to accommodate a screw (41).
    FIG. 5 shows a detailed view of the screws (5) that close the "U" piece (4).
    FIG. 6 shows a detailed view of the support and leveling part of the manufacturing tool object of the present invention.
    FIG. 7 shows a detailed view of the lifting part of the manufacturing tool object of the present invention.
    FIG. 8 shows a view of a threaded bushing (8) inserted in a panel (9) according to the manufacturing process object of the present invention.
    EXHIBITION OF A DETAILED MODE OF EMBODIMENT OF THE INVENTION
    As can be seen in the attached figures, the present invention proposes a manufacturing process for a fiberglass reinforced mortar or concrete panel, the fabrication tool or frame (1) used in the manufacture of said panel (9 ) and the mortar or concrete panel (9), of a thickness equal to or less than 15 mm, obtained by means of said manufacturing process and characterized by comprising, inlay, at least one threaded bushing (8).
    All the elements that make up the fabrication tool or frame (1) are logically calculated and measured to withstand the retractions of the fiberglass reinforced concrete or mortar, as well as for the demoulding, hoisting and transport of the panels.
    Thus, the frame (1), which is preferably metallic, comprises a plurality of longitudinal tubes or stringers in an essentially rectangular configuration, to which tubes (2) are fixed transversely, which have a "U" part ( 21) welded on each of the ends of the tube (2), so that said "U" pieces (21) of the ends are attached to the crossbars (1) in the form of a crossbar by screwing screws (5) ) on its upper part to form the desired geometric figure of the panel (9), since the tubes (2) are movable with respect to the stringers
    of the frame (1).
    Then, the support and leveling parts (6) of the frame (1) are fixed, as best shown in FIG. 6, which each contain a threaded tube 5 internally (61) attached to one end. of a bracket (62) which, in turn, is attached to a U-piece, such that, by raising or lowering a screw (63) through the threaded tube (61), the frame (1) can be leveled so much ascending form as descending form.
    Then (FIG. 4) the U-pieces (4) are fixed with welded tube with internal thread
    10 (3), which is suitable for receiving a screw (41) that, at its opposite end to the head, receives
    a threaded bushing (8) that will be embedded in the panel (9). Subsequently, the frame (1) is placed with respect to the production table or mold to obtain the desired parameters.
    15 Once this is done, proceed with the production and obtaining of the panel (9)
    proper, by pouring and / or projection with a concrete or mortar gun reinforced with fiberglass. When the panel (9) has cured, it is demoulded, by lifting the frame (1) by the lifting elements (7) that will support the panel (9) and transporting it to the desired area.
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    Finally, the screws (41) of the tube with internal thread (3) of the U-pieces (4) will be unscrewed so that the separation of the panel (9) and the frame (1) takes place, leaving each one of them threaded bushings (8) embedded in the panel (9) as best seen in FIG. 8.
    权利要求:
    Claims (4)
    [1]
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    1. A manufacturing process of a mortar or concrete panel (9), reinforced with fiberglass and a thickness equal to or less than 15 mm, characterized in that it comprises the steps of:
    (a) assemble a fabrication tool or frame (1) by means of a plurality of longitudinal tubes or stringers in an essentially rectangular configuration, to which pipes (2) are fixed transversely, which have a "U" piece (21 ) welded at each end of the tube (2), and the tubes (2) being movable with respect to the frame stringers (1);
    (b) fixing U-pieces (4) comprising, each of them, a welded tube with internal thread (3), where said tube (3) is suitable for receiving a screw (41) which, at the opposite end at his head, he receives a threaded bushing (8);
    (c) pouring and / or projecting with concrete or mortar gun reinforced with fiberglass on the frame (1) so that, when the panel (9) has already cured, it is demoulded, by lifting the frame (1) by lifting elements (7) that support the panel (9); Y
    (d) unscrew the screws (41) of the tube with internal thread (3) of the U-pieces (4) until the separation of the panel (9) and the frame (1) occurs, leaving each of the threaded bushings (8) sausages in the panel (9).
    [2]
    2. The procedure of revindication 1 comprising a step of leveling the frame (1) by means of support and leveling parts (6) of the frame (1), as best shown in FIG. 6, which contain, each of them, an internally threaded tube (61) attached to one end of a bracket (62) which, in turn, is attached to a U-piece, such that, by raising or lowering a screw (63) through the tube threaded (61) the frame (1) can be leveled both ascending and descending.
    [3]
    3. A manufacturing tool for a fiberglass reinforced concrete or mortar panel (9) and a thickness equal to or less than 15 mm characterized in that it comprises:
    to. a plurality of longitudinal tubes or stringers in an essentially rectangular configuration, to which tubes (2) are fixed transversely, which have a "U" piece (21) welded at each end of the tube (2);
    b. a plurality of U-pieces (4) comprising, each of them, a welded tube with internal thread (3), wherein said tube (3) is suitable for receiving a screw (41) which, at the end opposite its head, receives a threaded bushing (8); Y
    C. support and leveling pieces (6) of the frame (1), comprising an internally threaded tube (61) attached to one end of a bracket (62) which, in turn, is attached to a U-piece, of such such that, by raising or lowering a screw (63) through the threaded tube (61), the frame (1) is leveled horizontally both upwards and downwards.
    [4]
    4. A mortar or concrete panel (9) reinforced with fiberglass and a thickness equal to or less than 15 mm, obtained with the method of any of claims 1 or 2 and characterized in that it comprises a threaded bushing (8) embedded in the mortar or concrete reinforced with fiberglass.
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    同族专利:
    公开号 | 公开日
    ES2638830B2|2018-04-12|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    JPH0298406A|1988-10-04|1990-04-10|Takenaka Komuten Co Ltd|Manufacture of precast concrete slab|
    DE3926537A1|1989-08-11|1991-02-14|Fulgurit Baustoffe Gmbh|Wall or roof panel made from fibre-reinforced concrete - are installed by means of screwed bushes embedded in concrete|
    US5283999A|1991-06-14|1994-02-08|Novatek International, Inc.|Prefabricated panel for building construction|
    ES1065420U|2007-05-14|2007-08-16|Carlos Fradera Pellicer|Mortar panel with pretensed biaxial armor |
    ES2558442T3|2010-01-26|2016-02-04|Carlos Fradera Pellicer|Anchor positioning installation in the prefabrication of reinforced cement mortar panels|ES2687859A1|2018-09-01|2018-10-29|Corpus Consulting & Services Sl|SYSTEM AND METHOD OF ASSEMBLY AND DISASSEMBLY OF A PREFABRICATED PANEL |
    法律状态:
    2018-04-12| FG2A| Definitive protection|Ref document number: 2638830 Country of ref document: ES Kind code of ref document: B2 Effective date: 20180412 |
    优先权:
    申请号 | 申请日 | 专利标题
    ES201730910A|ES2638830B2|2017-07-08|2017-07-08|MANUFACTURING PROCEDURE OF A MORTAR OR CONCRETE PANEL, USEFULOF MANUFACTURE OF THE PANEL AND PRODUCT SO OBTAINED|ES201730910A| ES2638830B2|2017-07-08|2017-07-08|MANUFACTURING PROCEDURE OF A MORTAR OR CONCRETE PANEL, USEFULOF MANUFACTURE OF THE PANEL AND PRODUCT SO OBTAINED|
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